Timely replacement-panel repairs preserve the strength, appearance, and resale value of Ford pickups. Corrosion and collision damage can compromise frame rails, bed sides, and rocker panels, leading to costly structural issues if left unaddressed. Raybuck Auto Body Parts has supplied professional-grade replacement sections since 1985, engineered for precise fit and built to last. This guide walks you through every aspect of choosing, ordering, and installing Ford pickup panels, so you can restore your truck to factory contours with confidence.
Key Takeaways
- Replacement panels restore damaged or rusted areas of Ford pickups without replacing full assemblies, preserving structural integrity and resale value.
- Raybuck offers OE-contour stamped panels for a seamless fit, coated with corrosion-resistant EDP primer and available for models from the 1950s to 2016.
- Choosing the right panel requires accuracy in year, model, cab configuration, bed length, and damage severity—Raybuck’s fitment charts help ensure precision.
- Aftermarket panels from Raybuck cost 30–60% less than OEM, with fast shipping, expert support, and a 1-year workmanship warranty.
- Proper installation and maintenance are key—mock-up panels before cutting, use stitch-welding, apply protective coatings, and maintain undercoating yearly.
Aftermarket panels can save you up to 60% compared to OEM—and still match factory lines with EDP coating and laser-cut precision. Smart repair? Absolutely.
What Are Replacement Panels?
Replacement panels are stamped-steel sections designed to restore damaged or rusted areas without replacing entire assemblies.
Purpose
- Repair collision-dented or corroded zones
- Reinforce weakened structural points
Scope
- Bedsides and cross sills
- Cab corners and rocker panels
- Wheel arches and floor pans
Advantages
- Cost-effective compared to full OEM assemblies
- Precise OE-contour stamping for a seamless fit
- Corrosion-resistant electro-deposition (EDP) primer on inner surfaces
- Simplified welding thanks to extended flange areas
Selecting the correct panel ensures structural integrity and restores factory lines while keeping repair costs under control.
Key Types of Ford Pickup Panels
Ford pickups span decades of models and configurations. Raybuck’s catalog covers common replacement needs across generations:
| Panel Location | Example Sections | Model Years Covered |
| Truck Bed | Bed sides, cross sills, floor assemblies | 1948-2014 |
| Rocker Panels | Driver/passenger side for F-150 crew & reg | 2009–2014 |
| Cab Corners | SuperCab & Crew Cab corner repair sections | 1999–2016 |
| Wheel Arches | Rear inner and outer Arch skins | 1973-2016 |
| Floor Pans | Front, mid, and rear floor sections | 1948-2016 |
Whether tackling rust along the bedside or replacing a crumpled cab corner, choose panels matching your truck’s year range, cab style, and bed length.
Choosing the Right Replacement Panel
Matching panels to your Ford pickup requires attention to detail:
Year, Make & Model
- Reference your VIN or model year range (e.g., 2011–2016 Super Duty).
Cab Configuration
- Regular Cab vs. SuperCab vs. Crew Cab determines corner and rocker dimensions.
Bed Length
- 6.5-ft vs. 8-ft beds affect cross-sill and bedside panels.
Side & Position
- Driver vs. passenger side; front vs. rear; inner vs. outer.
Extent of Damage
- Surface rust may require only outer skin; deeper rot calls for inner wheelhouse or cross-sill kits.
Raybuck’s online fitment charts and live expert chat walk you through these specifications, ensuring you order the exact panel for a factory-correct repair.
Materials and Coatings
Raybuck replacement panels combine durable construction with corrosion protection:
- Heavy-Gauge Steel
Meets or exceeds OEM thickness for structural integrity. - Electro-Deposition (EDP) Primer
Factory-style coating on inner surfaces stops flash rust during storage and before paint. - Galvanized/G90 Options
Select panels feature added zinc layers for superior rust resistance. - Laser-Cut Accuracy
Clean, precise edges reduce fitment prep and eliminate unwanted gaps.
These features deliver long-lasting repairs and streamline welding, grinding, and finishing.
OEM vs. Aftermarket: Which to Choose?
When restoring your Ford pickup, compare OEM and Raybuck aftermarket panels:
- Cost Savings
Aftermarket panels run 30–60% less than factory parts. - Availability
In-stock inventory and fast shipping avoid OEM backorders. - Fit & Finish
OE-contour stamping matches factory lines; proprietary flange lengths simplify welds. - Support
Raybuck offers responsive technical guidance and expert fitment support on all panels.
For fleets, restorations, or personal projects, Raybuck aftermarket panels deliver high quality, rapid delivery, and exceptional value.
Identifying Your Truck’s Needs
A quick inspection reveals which panels to order:
Visual Scan
- Inspect wheel arches, bedside seams, cab corners, and floor pans for bubbling paint, holes, or flange corrosion.
Probe Test
- Use a screwdriver to test metal thickness; soft spots indicate advanced rot.
Measure Bed & Cab
- Confirm bed length (6.5′ or 8′) and cab style (Regular, Super, or Crew).
Document Damage
- Photograph affected areas from multiple angles; note location and severity.
Having these details and your VIN ready when ordering ensures you select the right Raybuck panel for a perfect fit.
Ordering Process at Raybuck
Purchasing Ford pickup panels from Raybuck is straightforward:
Search by Vehicle
- Navigate to “Makes → Ford → Pickup” and select your model year.
Filter by Panel Type
- Choose categories—Bed, Rocker, Cab Corner, Wheel Arch, Floor Pan—or enter keywords.
Verify Fitment
- Check side, position, bed length, and cab configuration in product descriptions.
Add to Cart & Checkout
- View real-time shipping rates or free shipping.
Technical Support
- Contact Raybuck body-shop specialists at 888-789-7409 for fitment advice or installation tips.
With fast support and detailed fitment charts, ordering the correct panel has never been easier.
Installation Tips
Follow these best practices for durable, factory-quality repairs:
- Mock-Up Before Cutting
Clamp panels in place and verify alignment before cutting metal. - Spot-Weld Removal
Drill out inner wheelhouse seam welds cleanly to preserve flanges. - Panel Adjustments
Trim edges lightly and use a body hammer for flawless gaps. - Stitch-Welding
Employ short weld beads (10–15 mm), alternating sides to control heat and minimize warpage. - Epoxy Bonding Option
Many professional shops now use automotive epoxy adhesives instead of welding. This method can flange or overlay the new panel, forming a strong perimeter seal without warping metal. Epoxy simplifies the process, avoids heat damage, and provides corrosion resistance along the seam.
- Immediate Prep
Scuff cut edges and apply primer to prevent flash rust. - Professional Partnership
Consult a certified body shop experienced with aftermarket panels for complex repairs.
Maintenance
Maintain your repair and protect against future rust:
- Regular Cleaning: Rinse wheel wells and bedside seams monthly to remove salt and debris.
- Chips & Touch-Up: Seal paint chips promptly with matching enamel.
- Undercoating Renewal: Reapply rubberized liner to inner arches and cross sills annually.
Conclusion: Ford pickup replacement panels
Restoring your Ford pickup with precision-made replacement panels from Raybuck Auto Body Parts ensures structural integrity, rust prevention, and a factory-correct finish. Our heavy-gauge, OE-contour panels feature EDP primer and optional galvanized coatings to stand up to harsh road conditions. Whether you’re tackling a small patch repair or full-length bedsides and rockers, Raybuck’s fitment charts and live expert chat make the process simple and reliable.
Browse our Ford Rust Repair Panels collection to find the exact section for your model year, cab style, and bed length. For personalized assistance or to place an order, call our body-shop specialists at 888-789-7409.
Further Reading
- How to Weld Auto Body Sheet Metal the Right Way: A comprehensive guide detailing best practices for welding auto body sheet metal, focusing on techniques to achieve clean and durable repairs.
- Techniques for Welding Car Body Panels: A Comprehensive Guide: Delve into various welding techniques suitable for car body panels, offering insights into methods that ensure structural integrity and aesthetic appeal.
