About a year ago we decided that we should get a truck and repair it with as many parts that we sell as possible. In May of 2015 we found a 1953 Chevy 1/2 ton that was in need of some major TLC, and we thought it was perfect. It was perfect because we loved the truck, and we can get almost every non-mechanical item for it, including body, trim, glass, weatherstripping, seat cover, and carpeting. And so our journey began.
Day 1 – Strip it down
We pulled this fine piece of machinery out of a yard in Southwestern Pennsylvania where it had been sitting for 20 years, so needless to say, some animals had made it home. We spent the day cleaning it out, and removing many years worth of really bad “upgrades.”
Day 5 – Suspension Mockup
After a number of days of welding, grinding, repeat, we have most of the unused frame holes filled in, and the independent front suspension cross member mocked into place. We are using a Heidts Mustang II independent front suspension with 2″ drop spindles and a power rack.
Day 8 – Front Suspension Finish / Floor and Lower Cowl Replacement
We finished installing the crossmember and spring perches for the Heidts front suspension and started mocking up the rear leaf spring suspension. The truck still had its original rear suspension in place, so we removed it and swapped in a new set of leaf springs. We went with leaf springs instead of a 4-Link as we plan on driving the truck a lot and were more concerned with ride comfort than pure performance. The kit that we are using is a bolt-on, and it really does align with factory holes. We want the truck to sit about 8″ off the ground at the rear of the running boards, and we want to minimize the use of lowering blocks, so we may be revisiting the rear suspension mounts once we get a little further along.
We decided to replace the front section of floor since it was fairly soft. While we’re doing this, we’re going to replace the inner and outer lower cowl areas, and kick panels as well since all of these areas had a lot of rot.
Day 14 – Paint Frame and Under Cab
We made it to the point where we can now paint the frame and the under side of the cab. It’s nice to see the old truck roll out of the garage, and to know that we’re getting much closer to being done with the rust. Somewhere in between Day 8 and Day 14 we finished the lower cowl panels, replaced the cab corners, and even replaced a large section of floor and seat riser around the driver area. The lower lip of the seat riser was pretty well gone just below the driver area, and we had intended on fixing it but could not find an original style seat riser on the aftermarket. We were lucky enough to find a donor vehicle that had a solid floor, so, after making the trek into the woods with a cordless sawzall and a few batteries, we ended up with a solid replacement.
For the frame and the under side of the cab, we ground off as much surface rust as possible and then used the Prep Step powder to clean and condition the remaining rust. Once it was clean and dry, we sprayed the entire area with Zero Rust paint.
Day 15 – Inner Cab Prep with Zero Rust Prep Step
Like we did on the frame and under side of the cab, we cleaned the inside of the cab with the Zero Rust Prep Step and got it ready for paint.
Day 21 – Rear Suspension Mods, A/C Unit Mockup, Engine and Tranny Mounts
Seems like another time warp, but in between Day 15 and Day 21 we spent a lot of time modifying the rear suspension in order to lower the truck. We were shooting to have the front of the running boards about 6.5″ off the ground and the rear of the running boards around 8″ off the ground, but the “bolt-on” rear leaf springs had the truck sitting with way too much rake for our liking. So, we flipped the front leaf spring mounts, notched the frame, and mounted them 4″ up inside the frame. We notched the frame and mounted the rear leaf spring hangers 4″ up inside the frame as well. This ended up giving us the stance that we wanted without using lowering blocks, and we still have plenty of clearance between the rearend tubes and the frame. As you can see, we didn’t modify the stock frame rails around the rearend at all, so the bed floor will still sit at a stock height.
Today we made the brackets to mount our Southern Air A/C unit under the dash, and we also installed the engine and transmission mounts. For the engine mounts, we placed the engine as close to the firewall as possible, while leaving just enough room for the valve covers to be removed. This should give us enough clearance in the front to install a short water pump and still be able to fit a low profile fan on the radiator.
Day 24 – Getting Ready for Paint
We filled in a ton of holes in the firewall, some original, and some that looked to be made with the claw portion of a hammer. Even though we’re going with the patina look on the outside of the truck, we’re cleaning up the engine compartment and interior to make them look like better versions of what would have come from the factory.
Day 27 – Spray-on Insulation
We sent the truck out to have the firewall and inner cab painted, and we just got it back. We taped everything off and are spraying the whole inside of the cab with LizardSkin Sound Control and Ceramic Insulation. The Sound Control will really help reduce road and engine noise from entering the cab, and the Ceramic Insulation will reduce heat transfer from the firewall and floor into the cab, as well as from the sun baking on the roof. Even if we weren’t installing A/C in the truck, why not try to keep the heat out.
For the LizardSkin application, simply mix the product in its container, pour into the gun, and spray. It’s water-based, so cleanup is simple with soap and water.
Day 28 – Seat Reupholstery and Cable Routing
We have an original seat for the truck, and it is actually in good condition. The springs still have a lot of bounce and non of them are cracked, so we’re simply going to reupholster the seat. While cleaning up the seat frame we realized that the tension cable was almost completely rotten away, so we figured out how to reroute a new one and shot a video of that as well.
Day 30 – Ready for the first show
Okay, the title may be a little misleading. We really pushed ourselves to get this thing put together for a World of Wheels show that we need to take it to. We were able to get the whole body painted or cleared, the seat cover and carpeting in, most of the weatherstripping and glass in, and the bed installed. We had a problem with backspacing on the new 18″ Detroit Steel Wheels that we ordered, so we had to pull wheels off of another truck as a temporary fix. It all came together and we rolled the truck into the show the next day.
Day ? – We took a hiatus
This Spring/Summer got a little busy around here, and Project 53 got put on the back burner. We’re finally getting back into it, with a goal of having it on the road come Spring of 2017. We have worked on it here and there, mostly late at night, so we’ll be posting some videos of the little progress that we’ve made. Since the last post from Day 30, we removed the front clip, freshened up and installed the small block, installed the transmission, installed a 17gal aluminum fuel cell, painted the wheels and mounted the tires, and tucked the rear bumper. We also started installed the Southern Air A/C unit. We’ll post some videos soon showing all of this work.